Tag Archives: 3D printing

479 Flight Tracking with FlightAware

FlightAware founder and CEO Daniel Baker talks about flight tracking technology. In the news, we look at the Dubai Airshow, aviation cybersecurity, the proposed Women in Aerospace Education Act, the GE Additive 3D metal printer, and a report from the Senate Republican Policy Committee on ATC privatization.

Guest

Daniel Baker is the founder and Chief Executive Officer of FlightAware, the flight tracking data company that provides over 10,000 aircraft operators and service companies as well as over 12,000,000 passengers with global flight tracking solutions.

Flight tracking company Flightaware founder and CEO Daniel Baker.

Flightaware founder and CEO Daniel Baker.

Daniel was one of the principal developers of the FlightAware technology, and he now works directly with partners and customers in both industry (e.g., airline, cargo, business aviation) and government (e.g., air traffic management).

FlightAware uses data from air traffic control systems in over 55 countries, from FlightAware’s network of ADS-B ground stations in over 150 countries, from Aireon space-based global ADS-B, and from the major providers such as ARINC, SITA, Satcom Direct, Garmin, Honeywell GDC, and UVdatalink.

Daniel explains how FlightAware’s proprietary machine learning and rules engine called Hyperfeed takes data from multiple sources and fuses it together to create the best possible flight tracking information. About 10,000 messages per second are analyzed with over a thousand rules. Hyperfeed employs predictive analysis that looks at patterns in the flight tracking data.

Some 13-14,000 ADS-B ground stations send data over the Internet to FlightAware. Complete FlightFeeder stations can be purchased, or you can build your own PiAware flight tracking station.

We talk about satellite-based ADS-B through Aireon low-earth orbit satellites equipped with ADS-B receivers. These will provide flight tracking data for areas not covered by other means. Daniel also describes FlightAware TV, a custom, real-time FlightAware HDTV map for the office, hangar, or FBO.

Daniel knows tech and has been in the Internet services business for over two decades. He is a regular speaker at aviation and technology conferences and serves as a member of the Board of Directors at the Smithsonian Institute’s National Air and Space Museum. He also holds an FAA Commercial Pilot certificate.

Find the company at FlightAware.com, on Twitter and Facebook.

Aviation News

Dubai Air Show

Boeing vs Airbus: $77 billion in deals in under 2 hours
Airbus Seals $50 Billion Jet Deal to Outdo Boeing in Dubai
Boeing signs off on a $1.3 billion deal at Dubai Airshow
Day 1 At The Dubai Airshow: Boeing Steals The Show
Dubai Airshow: Building a new supersonic airliner
EgyptAir Orders Bombardier C Series Aircraft in Dubai

FlyDubai ordered 175 Boeing 737 Max planes with options for another 50. Boeing said it was the biggest order ever from the Middle East for single-aisle passenger planes. Altogether, the 225 firm and option aircraft have a total value of $27 billion at list prices, and include more than 50 Max 10s, with the rest Max 8s and 9s.

Airbus sold 430 A320neo family jetliners to Indigo Partners. The planes will go to four Indigo companies: Frontier Airlines, Volaris, Wizz Air Holdings Plc, and JetSmart. That deal was valued at roughly $50 billion at list prices.

Boeing also booked an order for forty 787 planes, worth $15 billion at list prices, with Dubai’s Emirates airline on Sunday. In a deal valued at $1.9 billion, Azerbaijan Airlines ordered five Boeing 787-8 aircraft and committed to two freighters. In addition, Azerbaijan Airlines became the launch customer for Boeing’s 787 Landing Gear Exchange Program.

Bombardier signed a letter of intent with EgyptAir for 12 firm CSeries CS300 aircraft with options for 12.

Cybersecurity Report Fears ‘Dismissive’ Approach

The Washington think-tank Atlantic Council released the report Aviation Cybersecurity: Finding Lift, Minimizing Drag which describes an International Civil Aviation Organization (ICAO) assessment on cybersecurity threats to ADS-B is “dismissive.” The study indicates that the aviation industry will likely experience cybersecurity challenges similar to other industries that have embraced the “digital revolution.” Previously, aviation systems were relatively secure due to the bespoke nature of their design, isolation from other systems, and little in the way of communication protocols. But air traffic management is no longer isolated, and ground services and supply chains are becoming fully integrated into an interconnected digital world.

Connecticut’s Esty sponsors women in aerospace bill

H.R. 4254: Women in Aerospace Education Act has been introduced in Congress “to amend the National Science Foundation Authorization Act of 2002 to strengthen the aerospace workforce pipeline by the promotion of Robert Noyce Teacher Scholarship Program and National Aeronautics and Space Administration internship and fellowship opportunities to women.”

GE’s huge 3D metal printer makes aircraft parts

The GE Additive business unit of GE has a 3D metal printer capable of making aircraft parts as large as one meter in diameter. A metal powder is fused with a 1-kilowatt laser in thin layers to “print” the part. Since the machine is scalable, it should be capable of even larger parts.

Senate Republican Policy Committee Confirms ATC Privatization is Still Alive

A report from the Senate Republican Policy Committee titled NextGen Delayed, Just Like Your Plane says:

  • Air traffic control currently relies on outdated ground radar systems that cause delays throughout the aviation system.
  • The FAA is transitioning to NextGen technology, which has several components designed to allow safer and more efficient airspace management, including a switch to GPS.
  • Deployment of many NextGen components has been delayed and is expected to cost $2.6 billion more than planned.

The report says that “an ATC spinoff would very likely trigger constitutional challenges. A Congressional Research Service report [PDF] questioned whether courts might determine that a non-governmental ATC corporation would be unconstitutional under the non-delegation doctrine, Due Process Clause, or Appointments Clause. Although memoranda commissioned by proponents of a spinoff discount these concerns, the move to corporatize the ATC functions would almost definitely be challenged in court.”

Airline Story of the Week

Man who suffered brain aneurysm leaving him unable to walk takes to the skies as he makes a recovery

British Airways helps a man recovering from a brain injury to rejoin the world of commercial flight.

Mentioned

Retired Korean War Medal of Honor recipient passes away

More than 800 family, friends, and active duty and retired service members gathered in Concord, Mass., Nov. 16, 2017, to pay their final respects to retired Capt. Thomas J. Hudner Jr., who earned the Medal of Honor during the Korean War.Hudner passed away Nov. 13, at his home in Concord. He was 93.

Video: Thomas Hudner, Medal of Honor, Korean War

Credit

Intro music courtesy Brother Love from his Album Of The Year CD. Outtro by Bruno Misonne from The Sound of Flaps.

459 Report from Paris Air Show 2017

This episode, we have a number of interviews recorded at the 2017 International Paris Air Show by our reporter-at-large Launchpad Marzari. We hear about the Antonov AN-132, Gore-Tex applications in aviation, an anti-drone gun, additive manufacturing with metals, and a really fascinating and detailed look at ejection seats. Launchpad also met up with Airplane Geeks listener Pauline.

In the news, we look at more evidence of the pilot shortage, FAA reauthorization bills in the U.S. Congress, ATC privatization, and security measures for commercial aviation.

Main features of the Antonov AN-130, presented at the Paris Air Show. Photo courtesy Antonov.

Main features of the Antonov AN-130, presented at the Paris Air Show. Courtesy Antonov Company.

Paris Air Show

Airplane Geeks reporter-at-large Launchpad Marzari recorded interviews at the 2017 International Paris Air Show:

Lockheed Martin F-35 Lightning II ejection seat from Martin-Baker at the Paris Air Show.

Lockheed Martin F-35 Lightning II ejection seat from Martin-Baker at the Paris Air Show.

Aleksandr Khokhlov, Program Director-Deputy Chief Designer, Antonov AN-132D Aircraft.

Airplane Geeks listener Pauline, from Electro Enterprises, a distributor of electrical components for aerospace and defense.

Tim McMullen from W.L. Gore & Associates on aviation applications for Gore-Tex.

Andre HuysentruitMC2 Technologies, producer of the UAV-Scrambler300 directional microwave anti-drone gun.

Dafydd Williams from Renishaw on additive manufacturing with metals.

Tony Gaunt, from ejection seat manufacturer Martin-Baker.

 

An example of the complexity of the parts that can be manufactured through metal additive manufacturing. Photo courtesy Renishaw.

Renishaw metal additive manufacturing

Aviation News

Horizon Air cutting hundreds of flights this summer due to pilot shortage

Regional airline Horizon Air is experiencing a severe shortage of Q400 turboprop pilots. They’ve recently canceled 318 flights, and more are planned. Managers are being used to fly the planes, pilots are being offered double pay, and hiring bonuses of up to $20,000 are available for Q400 pilots.

Air Traffic Control (ATC) Government Privatization Explained – Call to Action for General Aviation Private and Instrument Pilots and People Planning to Learn to Fly to Contact Congress

Max Trescott and Rob Mark discuss at length the proposal to privatize U.S. Air Traffic Control.

Senate bill would make it easier to become a commercial airline pilot

Two FAA reauthorization bills have been introduced in the U.S. Congress:

  • Senate Bill S.1405, the FAA Reauthorization Act of 2017.
  • House Bill H.R.2997, the 21st Century Aviation Innovation, Reform, and Reauthorization (AIRR) Act.

We talk about ATC privatization and other proposed provisions.

Fact Sheet: Aviation Enhanced Security Measures for All Commercial Flights to the United States

The Transportation Security Administration verified that the Department of Homeland Security measures have been implemented at Etihad Airways, so that airline is now exempt from the U.S. electronic device ban on flights from Abu Dhabi to the United States. The suggestion of a laptop ban on all international flights to the U.S. has been pulled back.

Mentioned

A Laptop Ban Leaves Everyone Scared and No One Safer

Oppose Air Traffic Control Privatization – The EAA webpage where you can voice your opinion to your elected officials.

Shark US – Airplane Geeks Excerpt – Flying with David in the Shark. Video of David in the Shark, over David’s comments in last week’s episode. (See Episode 442 for more about the Shark LSA.)

Credit

Intro music courtesy Brother Love from his Album Of The Year CD. Outtro by Bruno Misonne from The Sound of Flaps.

 

439 Aviation Marketing

We look at specialty aviation marketing with Paula Williams from ABCI. In the news, we discuss President Trump’s meeting with airline and airport executives, and consider policies for ATC privatization, FAA leadership, airport infrastructure, and foreign carrier subsidies. Also, we look at 3D-printed turbine blades, a pilot melt-down, and Damian’s memorable flight, a creepy experience that saved his life.

Paula Williams, aviation marketing specialty firm Aviation Business Consulting Inc.

Paula Williams, Aviation Business Consulting Inc.

Guest

Paula Williams and her husband John formed aviation marketing specialty firm Aviation Business Consulting Inc. (ABCI) to bring the discipline and technology from the finance and education industries to the aviation industry. ABCI assists aviation companies that sell complex, technical, or high-ticket products or services by helping them communicate with aviation professionals in a clear compelling way through written content, images, and video.

Aviation News

U.S. Aviation Policies

The Trump administration has given us a lot to think about this past week. We touch on ATC privatization, NextGen ATC, the FAA leadership, airport infrastructure improvements, foreign carrier subsidies, and even the effect on aviation businesses of the President’s time spent in Florida:

Trump slams ‘out of whack’ FAA in meeting with airlines

Press Release – FAA Statement

U.S. Airports Were the Clear Winners in Trump Meeting, but What’s Next?

PBSO overtime at $1.5 million and growing as Trump set to return again

Responding to More Distortions of Air Traffic Control Reform

Survey Finds “No Reason to Privatize” ATC

Be sure to take the quick Airplane Geeks ATC Privatization Survey, which is open to both U.S. and non-U.S. listeners.

GE Rival Siemens, In ‘Breakthrough,’ Tests 3D-Printed Turbine Blades

Siemens says their Materials Solutions unit has successfully tested 3D-printed turbine engine blades made of a polycrystalline nickel superalloy. These were run above 1250 degrees Celsius.

Passengers Revolt At Ranting Captain

The captain for a United Airlines flight arrived out of uniform and proceeded to deliver a sharp monolog to the passengers, some of whom felt unsafe and left the airplane. The pilot also left the airplane and another flight crew arrived for the flight, which departed about two hours late.

Mentioned

GE Additive provides advanced machines and validated powders, as well as expert engineering services and production capabilities.

Sikorsky Seminar Weekend with Igor Sikorsky III at the Bradford Camps, July 7, 8, 9, 2017.

Gavilan College in Gilroy, California.

Engine failure on a Swiss Global Airlines Boeing 777-300:

Incident: Swiss B773 near Iqaluit on Feb 1st 2017, engine automatically shut down in flight

Boeing 777 carrying 300 passengers forced to make emergency landing on snow-covered runway

Crews work to replace engine on Swiss Air Boeing 777 stuck at Iqaluit airport

Stranded Swiss Airlines 777 Gets Replacement Engine Delivery in Canada

Engineers battle to fix Swiss plane stranded in icy northern Canada

Smithsonian Air & Space Museum – 360 spherical panoramas.

Retired Lt. Gen. Hal Moore, Ia Drang battle commander, dies at 94

Credit

Intro music courtesy Brother Love from his Album Of The Year CD. Outtro by Bruno Misonne from The Sound of Flaps.

 

AirplaneGeeks 289 – Airplane Geeks Unplugged

F-86H

We tackle the show without a guest, and take the opportunity to to fly largely unedited for a more raw, intimate episode.

We talk about flying ability based on gender and airliner recycling as alternative housing. On the technology front, we look at jet engine developments and the application of 3D printing to aerospace manufacturing.

Listener mail topics include aviation museums, the British Airways Future Pilot Programme, beer and wine on flights, good aviation books, and where you can buy your own bomber.

David even proposes an aviation cooking show and looks for recipes like Mitsubishi Meatballs, Boeing Bouillabaisse, Airbus Avocados, and Piasecki Pancakes. David also mentions a “dollar nineteen” airplane. Want to know what that is? Look it up on Emmanuel Gustin’s Aircraft Nicknames page.

The week’s aviation news:

In this week’s Australia Desk:

Steve and Grant are rather exhausted after the RAAF’s Centenary of Military Aviation air show at Pt Cook. They cover some topics in summary:

  • The RAAF announces the first 2 pilots they will send over to learn to fly the F35

  • Qantas confirms job losses of 5,000 & early retirement of their 767s & more 747s

  • The Boxkite replica flew at the air show & looked great (check out the video we posted to our YouTube channel & Facebook page)

From there, we then play an excerpt from Steve’s interview with Air Marshal Geoff Brown, Chief of Air Force (RAAF)

Find more from Grant and Steve at the Plane Crazy Down Under podcast, and follow the show on Twitter at @pcdu. Steve’s at @stevevisscher and Grant at @falcon124.

Rob Mark’s Aviation Minute: The Transportation Security Administration and Weapons.

Etihad

In this week’s Across the Pond segment:

We continue the discussion with Oussama Salah from Oussamas Take  on developments in the Middle East ….but ‘spreading worldwide’ might be a better description. In our discussion this week we wonder if Alitalia will remain in one piece and where the growth stops, as Ireland and Switzerland get added attention.

Find Pieter on Twitter as @Nascothornet, on Facebook at XTPMedia, and at the Aviation Xtended podcast.

Lancaster

Mentioned:

F4U at Pima

Listen to the NBAA Flight Plan podcast from the National Business Aviation Association.

Opening and closing music courtesy Brother Love from the Album Of The Year CD. You can find his great music at www.brotherloverocks.com.