Tag Archives: mechanics

892 Spirit Airlines Ceases Operations

Spirit Airlines shuts down, aircraft technicians are in short supply, Sonex reopens while WACO closes, China Eastern Flight 5735 was intentionally crashed, the NTSB United Flight 1382 final report is published, United Flight 169 strikes a truck at Newark, airport ground vehicle transponders are to be added, and the Jeju Flight 2216 accident in South Korea.

Aviation News

Spirit Airlines shuts down, industry’s first Iran war casualty

Spirit Airlines shut down operations on May 2, 2026, and canceled all flights. In a statement, the company announced “an orderly wind-down of operations” and “Unfortunately, despite the company’s efforts, the recent material increase in oil prices and other pressures on the business have significantly impacted Spirit’s financial outlook.”

Also on May 2, the DOT released Trump’s Transportation Secretary Sean P. Duffy Secures Relief for Spirit Airlines’ Flyers and Employees with actions for flyers and former Spirit employees. These include capped ticket prices, reduced fares, and benefits for former Spirit Airlines team members.

Aircraft Technicians Make Six Figures and Airlines Can’t Find Enough of Them

Aircraft mechanics are aging out, with over 40% over 60 and nearing retirement. As airlines await new aircraft, their existing fleets require intensive maintenance. According to an industry report, North America is expected to face a shortfall of almost 7,000 certificated mechanics. The estimated shortfall of noncertificated maintenance personnel is 15,000. Entry-level salaries have jumped about 50% since 2020, and some carriers have offered signing bonuses of up to $75,000 to recruit workers.

Sonex Reopens Under New Ownership

ON Capital, Inc., led by aviator and general contractor Stephen Osborne, has acquired all assets of Sonex LLC, including the Sonex Aerospace and the AeroConversions line of products. “The lights are on, crews are working, and kits are moving.” Stephen Osborne is a lifetime EAA member, a third-generation aviator, a warbird pilot, and a flight-school owner.

See also: Sonex Reopens – Here for the Long Haul

Waco Aircraft Ceases Operations

The WACO YMF-4 biplane on the ground.
WACO YMF-5.

Waco Aircraft Corporation has ceased operations and terminated most, if not all, of its employees. About 60 people worked at the plant in Battle Creek, Michigan. Employees left work as usual on Tuesday and shortly afterward received an email telling them not to report for work on Wednesday. A sign was posted on the front door on Wednesday confirming the bad news.

See also: DIMOR Group Announces Closure of U.S. Aircraft Manufacturing Operations in Battle Creek, Michigan.

China Cover-up After Pilot Killed 132 by Flying Plane into Mountain

The NTSB confirms earlier leaks that China Eastern Airlines Flight 5735, a Boeing 737, was intentionally crashed into mountains in Guangxi province in March 2022, killing all on board. The flight recorders show that both engines were shut down manually, the autopilot was switched off, and the jet was put into a nosedive.

United Airlines 1382 NTSB Final Report [PDF]

The NTSB has issued its final investigation report on the February 2, 2025, incident involving United Airlines flight UA-1382. The Airbus A319 experienced a right-hand engine failure, and the pilots performed an emergency stop on the runway. Passengers saw an engine fire, panicked, and overwhelmed the flight attendants as they attempted to exit the aircraft with their carry-on luggage. In the mayhem, slides were deployed while the left-side engine was still running.

See also: Large and Aggressive Passengers Overwhelmed Flight Attendants On a United Airlines Plane, Prompting an Unnecessary Emergency Evacuation

Driver on N.J. Turnpike hurt as United plane hits pole on approach to Newark airport

United Airlines Flight UA169, a Boeing 767 carrying 221 passengers and 10 crew members, hit a tractor-trailer and a light pole on the New Jersey Turnpike during final approach to Newark Liberty International Airport. The truck driver was briefly hospitalized. The incident was caught on the truck’s dash cam.

Deadly LaGuardia Airport crash investigation prompts Port Authority to install transponders in airfield vehicles

In March, Jazz Aviation flight 646 (operating as Air Canada flight 8646), a CRJ-900, collided with Rescue 35 (R35), an Oshkosh Striker 1500 aircraft rescue and firefighting (ARFF) vehicle, while landing on runway 4 at LaGuardia Airport. The captain and first officer were fatally injured.

The fire truck involved in the crash did not have a transponder. The NTSB says in order for ASDE-X to work well, vehicles on runways need transponders. The Port Authority has now announced that it will install transponders on all airfield vehicles at local airports.

Several companies produce FAA-certified VMATs (Vehicle Movement Area Transponders):

  • uAvionix — VTU-20 all-in-one design operating on 1.5 watts in an IP67-rated enclosure, and supports both permanent and magnetic mounting. The VTU-20 has been deployed to over 60 airports across the National Airspace System.
  • PASSUR Aerospace (formerly L3Harris / Exelis) — ARiVA VMAT providing options for internally and externally mounted VMAT units. PASSUR has supplied and installed more than 2,300 VMAT ADS-B units throughout the United States.
  • FreeFlight Systems — VMAT 1.0, with hot-start capability, a compact rugged design, low power draw (10–40 VDC input). It is operational at major U.S. airports, supporting thousands of vehicles. FreeFlight Systems
  • AirBOSS (INDMEX Aviation) — The Portable Vehicle Tracking Transponder (PVTT), includes hardwired GPS modules and software-based tracking applications.

The Last Moments of Jeju Flight 2216

Jeju Air Flight 2216 was a scheduled international passenger flight from Bangkok, Thailand, to Muan International Airport in South Korea. On December 29, 2024, the Boeing 737-800 experienced bird strikes on approach to Muan, affecting both engines. The right engine lost thrust, the pilots issued a mayday, and attempted a go-around. During the second landing attempt, the landing gear did not deploy, and the aircraft belly-landed beyond the normal touchdown zone on Runway 19. The aircraft skidded off the runway at high speed and collided with a concrete structure. Of the 181 people on board, 179 were killed, with only two flight attendants surviving.

The investigation concluded that all passengers would have survived if the ILS antenna structure and its support berm had been built of frangible (breakaway) materials in accordance with international safety guidelines.

Mentioned

The Real Heroes Are Dead By James B. Stewart in The New Yorker, February 3, 2002.

Hosts this Episode

Max Flight, our Main(e) Man Micah, Rob Mark, and Erin Applebaum.

881 On-Condition Maintenance for GA

The founder and CEO of Savvy Aviation explains the need for on-condition maintenance for GA, the proper roles of aircraft owners and mechanics, his Inspection Authorization training course, and his new Aviation Masters podcast. In the news, American Airlines is under fire from pilots and flight attendants, AA’s financial performance, the departure of AOPA’s CEO, a United Airlines lawsuit, and the Inspector General audit of air traffic controller training. Also, an Airplane Geeks host announces his new aviation podcast.

Guest

Mike Busch is the founder and CEO of Savvy Aviation, which provides aircraft owners, operators, and maintenance professionals with expert guidance grounded in data-driven, reliability-centered maintenance principles. Through maintenance management, education, and advocacy, Savvy helps the General Aviation community improve safety, reliability, and cost control.

Head shot of Savvy Aviation founder and CEO Mike Busch.
Mike Busch, Savvy Aviation founder and CEO.

Mike argues that general aviation aircraft are often over-maintained, wasting both owners’ time and money while straining already limited mechanic capacity. He believes the industry should shift its focus toward on-condition, or reliability-centered, maintenance. Mechanics, he says, need to be trained to think critically—not just follow the manufacturer’s book. By applying reliability-centered maintenance and working on-condition, our existing mechanics could be more efficient. Mike also outlines what a healthy, collaborative relationship between owners and mechanics should look like.

SavvyAviation has introduced the free, FAA-accepted SavvyCertified training course designed for mechanics studying for Inspection Authorization renewal. Mike reports that many aircraft owners signed up for the course and find it valuable. He also has a new podcast called Aviation Masters.

Savvy Aviation logo.

Mike is a well-known aviation writer, teacher, aviation type club tech rep, aircraft-owner advocate, and entrepreneur. He assists aircraft owners with their maintenance problems through his lectures, articles, and books. Mike is a National Aviation Maintenance Technician of the Year and has previously appeared in Episode 446 (April 5, 2017) and in Episode 667 (August 25, 2021).

Aviation News

Allied Pilots Association Delivers Scathing Ultimatum to American Management

In a letter to the American Airlines Group Board of Directors, the Allied Pilots Association (APA) Board of Directors says, “Our airline is on an underperforming path and has failed to define an identity or a strategy to correct course” and “…it is the result of persistent patterns of operational, cultural, and strategic shortcomings.”

“For more than a year, APA has voiced concerns regarding management’s ability to turn the corner. Management has been given repeated opportunities to articulate a credible strategy and demonstrate measurable improvement. Those opportunities have passed without meaningful change. Despite repeated assurances, the operation continues to struggle under predictable stressors, exposing systemic weaknesses in preparation, execution, and decision making. These consequences are shouldered by our customers and employees every day. “

“These failures have negatively impacted the financial performance of our company and frustrated all stakeholders, to include shareholders, for far too long.”

“American is no longer best in class financially, operationally, or in customer service. The pilots of American want our company to win and dominate the competition, not just survive and compete. Our careers are intrinsically tied to the fate and performance of this once-great airline.”

The Allied Pilots Association (APA) is the collective bargaining agent for American Airlines (AA)  pilots. Founded in 1963 and representing more than 16,000 pilots, the APA says it is the world’s largest independent pilots’ union.

“Shame On You”: American Airlines Flight Attendants Call for Shareholder Coup to Oust CEO

Unlike the APA, the Association of Professional Flight Attendants (APFA) is calling for American Airlines’ chief executive, Robert Isom, to step down. In an internal memo addressed to Isom, APFA Chicago O’Hare base president Justin Patterson says, “I would like to say, sleeping on floors is NOT normal. Shame on you for trying to normalize this inhumane treatment. Doing the same thing on repeat and expecting different results [is] the definition of insanity.” 

Patterson asks, “Do you intend on running this airline with piss poor planning and posting minuscule profits again in 2026?” And “This company failed more than just the Flight Attendants… they failed everyone who works here. American Airlines failed our shareholders. They were derelict in their duties to our shareholders.”

APFA is the official crew union that represents more than 28,000 AA flight attendants.

Passengers Left Stunned By Miniature Tray Tables on American Airlines New Long-Haul A321XLR

American Airlines flight attendant Heather Poole has posted on X photos of the new Economy cabin tray tables. Table depth is half what you’d normally expect from a tray table. A standard laptop will overhang the smaller tables, and the standard AA long-haul meal tray will as well. The table does not fold out or extend.

Pressure mounts on American Airlines CEO as carrier lags rivals

In 2025, Delta Air Lines posted $5 billion in net income with a 7.9% profit margin. United Airlines posted $3.3 billion in net income with a 5.7% margin. American Airlines made $111 million last year with a 0.2% margin.

AOPA’s Hiring a Crisis Communications Firm

AOPA’s board has reportedly hired a crisis‑management firm on a $250,000 retainer to handle intense backlash over the abrupt departure of CEO Darren Pleasance on February 4, 2026.

Off-Duty FAA Inspector Claims He Got Lifetime Ban from United After He Pointed Out Alleged Safety Concerns

Paul Asmus said that after a May 2022 flight where he pointed out his safety concerns, United removed him from the flight and gave him a lifetime travel ban. Asmus is suing United for $12.75 million in damages. The civil suit claims loss of wages, emotional distress, and punitive damages. Asmus, an FAA Inspector but off-duty, claims that he noticed a “torn seat-back pocket at his assigned seat,” which “impaired the ability to secure and access the emergency briefing card” and a passenger standing in the aisle while the aircraft pushed back from the gate. Asmus believed that he had an obligation to report the violations he observed and took photographs for an FAA report.

Audit Initiated of Air Traffic Controller Training at the FAA Academy

The U.S. Department of Transportation, Office of Inspector General announced the initiation of an audit. The Memorandum, Audit Announcement | Air Traffic Controller Training at the FAA Academy [PDF] (Project ID 26A3002A000), dated February 5, 2025, states that:

“…the Academy is facing considerable challenges with training, including a shortage of qualified instructors, training capacity limitations, an outdated curriculum, and high training failure rates. Given the importance of increasing the number of certified controllers to safely manage the NAS, we are initiating this audit. The audit objectives will be to assess (1) FAA’s efforts to address the Academy instructor shortages, training limitations, and trainee failure rates and (2) the Academy’s progress with updating the air traffic controller training program curriculum.”

The OIG plans to begin the audit “in the coming weeks.”

The Office of Inspector General (OIG) works within the Department of Transportation (DOT) to promote the efficiency and effectiveness of DOT programs and operations and to detect and prevent waste, fraud, and abuse. 

See the OIG Active Audits list.

Mentioned

Stories About Flying podcast from Rob Mark.

Stories about Flying podcast art.

Aviation is an industry brimming with adventure and discovery at every turn. Award‑winning aviation journalist and Airplane Geeks co‑host Rob Mark invites listeners to enjoy captivating stories from a lifetime of aviation. Drawing on more than 50 years of experience flying for airlines, corporate and charter operations, and teaching as a flight instructor, Rob also reflects on his early days as an FAA and U.S. Air Force tower and radar controller. Along the way, he’ll share remarkable stories from fellow aviators and respected podcasters who bring their own perspectives to the fascinating world of flight.

Hosts this Episode

Max Flight, our Main(e) Man Micah, and Rob Mark.